High-Speed Burr-Free Screw Slotting Machine: Ultimate Efficiency for Fastener Manufacturing
Overview
Upgrade your production line with the High-Speed Burr-Free Screw Slotting Machine. Engineered for precision and high-volume output, this machine is the definitive solution for manufacturers looking to streamline their workflow. By delivering a clean, precise cut from the start, it eliminates the need for secondary deburring, significantly reducing labor costs and production lead times.
Key Features & Advantages
1. Advanced Burr-Free Technology
The core advantage of the ZX2.5-8 is its clean-cutting performance. Unlike traditional slotting methods, our high-precision milling system ensures that every screw emerges with a smooth, professional finish. No extra tumbling or manual deburring is required.
2. High-Speed Production Capabilities
Time is money. With a maximum production rate of 500 pieces per minute, this machine is built to handle high-volume industrial orders without compromising on quality or consistency.
3. User-Centric Design & Ease of Use
We prioritize the operator's experience. The machine features an intuitive control layout and a variable frequency drive (VFD), allowing for seamless, stepless adjustment of the feeding speed to match different material requirements.
4. Robust Construction for Long-Term Stability
Weighing in at 560KG, the heavy-duty chassis provides the necessary vibration damping for high-speed operation. The dual-motor system (1.5kW milling / 1.1kW turntable) ensures reliable, 24/7 performance in demanding factory environments.
Technical Specifications
Core Parameters
- Production Capacity: Up to 500 pcs/min
- Net Weight: 560 KG
- Dimensions (L×W×H): 1100mm × 750mm × 1250mm
Motor & Power
- Milling Motor: 6-pole High-Torque Motor (1.5 kW)
- Turntable Motor: Precision Control Motor (1.1 kW)
Tooling Requirements
- Slitting Saw OD: 45mm - 50mm
- Inner Bore: 16mm
- Saw Blade Thickness: 0.4mm - 3.0mm
Processing Range
- Workpiece Diameter: 2.5mm - 8.0mm
- Shank Length: 3.5mm- 50mm
Industrial Applications
The ZX2.5-8 is versatile enough to handle a wide variety of materials and screw types, including:
- Precision Electronic Screws
- Automotive Fasteners
- Standard Household Hardware
- Custom Micro-Screws
Why Partner With Us?
We don't just sell machines; we provide manufacturing solutions. The ZX2.5-8 combines durability, speed, and precision to give your business a competitive edge in the global fastener market.
Frequently Asked Questions (FAQ)
Q1: How does the machine achieve a 'burr-free' finish?
A: The machine utilizes a high-torque 6-pole milling motor combined with precise speed synchronization between the saw blade and the turntable. This stability ensures a clean, sharp cut. By optimizing the cutting angle and using variable frequency control to maintain steady feeding, the burrs are minimized to a level where secondary deburring (like tumbling or manual polishing) is typically unnecessary.
Q2: What materials can this machine process?
A: The machine is versatile and can handle various metal materials, including carbon steel, stainless steel, brass, and aluminum. For harder materials, you can easily adjust the feeding speed via the Variable Frequency Drive (VFD) to ensure the best cutting quality and extend the life of your saw blades.
Q3: Is it difficult to switch between different screw sizes?
A: Not at all. The machine is designed with a User-Centric approach. Adjusting for different screw diameters (2.5 - 8.0 mm) and lengths (3.5 - 50mm) is straightforward and can be done quickly by adjusting the turntable slots and the milling head position.
Q4: How often do the milling saw blades need to be replaced?
A: Blade life depends on the material of the screws and the thickness of the blade used (0.4mm - 3.0mm). However, thanks to the vibration-damping design of our 560KG heavy-duty frame, the stability significantly reduces premature wear and tear on the blades compared to lighter machines.
Q5: Does the machine support international power standards?
A: Yes. While our standard configuration is built for industrial power requirements (dual-motor: 1.5kW & 1.1kW), we can customize the motor voltage and frequency (380V/400V, 50Hz/60Hz) to meet your local industrial standards. Please specify your requirements when ordering.
Q6: What kind of maintenance is required?
A: Regular maintenance is simple:
- Keep the turntable and milling area clean of metal chips.
- Ensure the lubrication points are oiled daily.
- Check the tension of the motor belts periodically.
